UNIGEN STEEL ENGINEERING SRL

Mechanical workshop Unigen Steel Engineering was founded in 1988 in Brescia, in the north of Italy, under the leadership of Sergio Cerioli.
The company processes cast, forged, milled, and centrifuged steel to transform it into whatever the customer commissions: from machining for large steel machine lines to precision mechanical machining. Unigen performs turning, milling, and boring operations and mechanical carpentry operations with machine equipment that can machine medium to large mechanical machining of up to fifty tonnes and up to ten meters in length.

Following the customer's order, the company guarantees:

• the utmost compliance with the design presented by the customer;


• the greatest flexibility: we machine unique pieces and know how to adapt to resolve different problems that can arise;


• assembly, inspection and revamping of machines;


• potential training of workers;


• post-sales assistance for development of services and maintenance of manufactured plants.

Not only steel sector

Unigen has for years manufactured machining for the hot and cold steel sector: spindle shafts and sleeves, rolling mill stands, pinions and gears, rolls and other components. Growing, it has had the skill to build the means and competences to diversify its activities with the manufacturing of mechanical machining for the shipbuilding and energy sectors and cement factories.

Nationwide and worldwide

Our company receives orders and makes deliveries not only in European countries, but also worldwide. Naturally, every machining operation is performed with precision following the procedures dictated by international standards.

What distinguishes Unigen Steel Engineering

The Unigen Mechanical Workshop has a headquarters Brescia, a province of worldwide renowned for its flourishing industrial activity, which has always been linked with metal machining. It is in this context that our company was founded and developed, reaching complex objectives and acquiring extraordinary technical and design skills. 30 years of experience have enabled us acquire in depth knowledge of the market and the building and planning techniques of the plants.

We stand out because of our skill to offer our customers a valid consultation in the planning phase and for our competence performing precision and difficult mechanical machining, such as:

• HIRTH toothing, achievable in nearly all diameters and modulus;


• Chevron "V" toothing (bihelicoid) without central loading;


• AV12 motor bases and more cylinders to support energy generation plants for the civil sector;


• gearing components for winding cables and chains for ships and offshore platforms approved by international certifying agencies.

The know-how we have achieved to present ourselves as the ideal partner for companies that seek professionalism, flexibility, and the knack for problem solving. In this website you will find a project gallery that stands to show the technological level we have reached.

The Unigen Steel Engineering headquarters has about 5000 m² spread over three areas served by 4 bridge cranes weighing over 10 tonnes, one of which weighs 32 tonnes and one 50 tonnes. Our sizeable machine equipment allows us to work at the forefront of the national and international elite, serving important names of great industry. Our turning, milling, and boring machining and mechanical carpentry have made it possible for us to earn the trust of industries of primary importance.

Our numerically controlled machines can perform medium and large machining, up to fifty tonnes and ten meters in length. Specialized and technically prepared workers accurately follow every step of the machining cycle of every piece, which is then quality checked with a specific ZEISS machine.

Quality is the mission

To compete on the international market of heavy mechanical machining of steel, Unigen Steel Engineering has made quality the company mission. Excellence in mechanical constructions has been reached thanks to a series of mandatory choices that represent the constant reference in our modus operandi, such as:

• use of steel purchased from forgers and millers in Italy;


• compliance with international regulations for the entire production cycle


• product testing, thanks to the ZEISS machine that tests the measurements of the part with high precision;


• trusted partnerships with external companies, entrusted with performing heat processing operations after the turning and milling steps.

Analysis of the composition of the steel part

Unigen also demonstrates its professionalism when customers request spare parts.
In fact, we can identify the Werkstoff number* of the part, analysing its composition, to be able to reproduce the spare part with the same chemical composition and steel hardness of the original part proposed by the customer.
 

Mechanical constructions for the shipbuilding sector certified by international agencies

Unigen Steel Engineering certifies further quality proof thanks to the fact that the naval sector machining obtain international certifications by agencies such as Lloyd's Register, Tüv, Bureau Veritas, RINA, DNV for both the manufacturing process and the material used.