Achieving asset reliability with the Vigilant

The Vigilant is a remote condition monitoring solution that integrates ultrasound and vibration analytics to keep critical assets running smoothly. Designed with flexibility and precision, the Vigilant enables proactive maintenance strategies for a wide range of industrial applications.

What makes the Vigilant stand out?

1. Dual-technology integration: The Vigilant combines insights from ultrasound and vibration, offering unmatched accuracy in detecting and diagnosing asset health issues. By leveraging static and dynamic data, it enables long-term trending and immediate anomaly detection.
2. Flexible configuration: With 8 channels for ultrasound or vibration sensors and additional inputs for temperature, tachometers, and pressure, the system adapts to the needs of diverse industries.
3. Accessibility: The embedded software allows real-time monitoring via a web browser, simplifying asset management. Open communication protocols like OPC and Modbus TCP make integration seamless with existing systems.
4. Two Configurations:
   • Vigilant Permanent: Installed for 24/7 monitoring of critical assets.
   • Vigilant Mobility: A portable solution for field-level inspections and temporary monitoring.

To further enhance Vigilant’s capabilities, it is paired with the CONMONSense sensors, designed for continuous and reliable data acquisition in even the most demanding environments. Together, these technologies provide a comprehensive view of asset health and ensure your maintenance strategy is always one step ahead.

Applications of the Vigilant

The versatility of the Vigilant makes it a go-to solution for various scenarios:

• Wind turbines: Detect anomalies in bearings, blades, and gearboxes, ensuring minimal downtime.
• Slow-speed bearings: Ideal for identifying early-stage faults, even in challenging conditions.
• Couplings and guarded assets: Monitor components in hard-to-reach locations, such as robotics and CNC machine centers.
• Lubrication management: Track lubrication levels in roller bearings to prevent excessive wear.
• Valves and cavitation detection: Pinpoint turbulence in pumps and valves, safeguarding fluid flow systems.
• Electrical equipment: Detect partial discharge in MCC panels and switchgear cabinets.
• Mining processes: Monitor hydro-cyclones to optimize operations.

Why predictive maintenance matters

In industries where reliability and efficiency are important, predictive maintenance powered by tools like the Vigilant helps reduce unplanned downtime and cut maintenance costs. By identifying potential failures early, organizations can allocate resources effectively, extend the lifespan of their assets, and operate sustainably.

The Vigilant offers a comprehensive, scalable solution for industries ranging from renewable energy to manufacturing and beyond. Its ability to merge multiple condition monitoring technologies into one cohesive system sets it apart as a leader in reliability.